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For balanced heavy forklift, whether it is an electric balanced heavy forklift or an internal combustion balanced heavy forklift, weight is an essential part. The so-called balanced weight forklift is based on the position of the front wheel. In order to ensure that the forklift can increase the corresponding load, it can also maintain sufficient adhesion between the rear wheel and the ground of the forklift, and ensure that the forklift can be turned normally. The balance block configured at the rear of the forklift is called the weight of the forklift.
Moreover, there is a close relationship between the weight of the forklift and the bridge ratio of the balanced heavy forklift. The bridge ratio is the ratio of the forklift bridge charge(front bridge charge and back bridge charge) to its own total weight. It is also a balance. One of the important parameters of heavy forklift, For the balance heavy forklift stability, traction and dynamic performance parameters have a very significant impact. The weight of forklift directly affects the load distribution rate and also determines the weight of the whole vehicle. The ideal bridge rate can not only improve the overall mechanical performance of the vehicle, but also make the weight distribution get the ideal minimum value, thus reducing the weight of the vehicle, in order to reduce the manufacturing cost of the vehicle and enhance the competitiveness of the market.
We take a three-ton internal combustion balanced weight forklift as an example. The weight of the forklift should be about 1.8 tons according to the standard. At present, the market sales price of forklift weight is about 4,500 yuan/ton(including tax and freight). This calculation is 8,100 yuan, which is already more expensive than a domestic engine with national II emission standards. It has become the most expensive accessory for this 3-ton forklift, which has a great impact on the production cost and market sales price of forklifts. It is precisely for this reason that some manufacturers use increased wheelbase to reduce the weight of the weight, in order to reduce production costs and improve the competitiveness of the product market, but it has increased the turning radius of the forklift and reduced the passage of the forklift. Especially for the electric balance heavy forklift, reduce the space utilization rate of customers. What is more, there are very few outlaws who, in order to obtain greater benefits, use concrete to make weights, which seriously disrupts the normal market order and has a very bad impact. From this, we can see that the weight of forklift is of great importance to forklift, whether it is the carrying capacity, safety, production cost, and market competitiveness of forklift, it can not be ignored.
However, forklift weight, compared with all other forklift accessories, can be said to have little wear and tear parts. We only compare the relatively high value components in forklifts. Engines, batteries, motors, electronic controls, front and rear bridges, etc. all experience wear, repair, and scrapping, but there is no such problem with weight allocation. From the production of forklifts to the end of the use of forklifts, there has been no change in the function and use value of the component, and the purchase price may also increase as the market price of steel changes. However, as the new product is updated and iterated, and people's aesthetic changes to the product appearance, the old forklift weight can not be reused, unless it is remanufactured by the manufacturer, otherwise it can only be sold as scrap iron. The current purchase price of scrap iron is about 1,000 yuan/ton, which is a pity. And for those who buy scrap iron and furnace smelters, handling scrap forklift weights is very troublesome, and tasteless food is a pity.
So, how to solve the forklift weight this difficult problem? Here I am trying to come up with an immature solution, which is to use the famous "Lego" model to manufacture and assemble forklifts.
It is well known that Lego building blocks are plastic blocks with convex particles on one side and grooves with embedded convex grains on the other side. They have a variety of shapes, and each shape has many different colors. Through different combinations, you can piece together an endless variety of shapes.
In the same way, we can design simple, standardized basic modules and make them into cast iron standard modules of various shapes and weights. According to the design style of each forklift, we can create different shapes and styles of forklift. Forklift weight, To meet the needs of different manufacturers, of course, if the manufacturers need to decorate, you can also scratch putty paint. The biggest advantage of this product is that it can be recycled without restriction, and it is both environmentally friendly and economical. It has good economic value and environmental value for forklift manufacturers, forklift users, and society. It is worth our extensive forklift manufacturers to seriously study, improve innovation awareness, and make practical products as soon as possible, for China's forklift industry to make more contributions.